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3‑Phase AC Motor Soft Start

概览

描述

Traditionally, 3-phase AC motors are started in a star configuration and then switched to a delta configuration to reduce inrush current and mechanical stress, thereby extending motor life. However, this method requires additional wiring and complex switching mechanisms. An alternative is the phase-cut technique on two phases, which soft-starts (and optionally soft-stops) the motor by reducing the phase cut from 360° to 0°. Relays are used to bypass the Triacs/Thyristors in run mode, eliminating losses and improving efficiency.

System Benefits:

  • Simplifies wiring and reduces motor costs by eliminating the need for star-delta connections
  • Extends motor life by reducing mechanical stress
  • Significantly decreases inrush current and allows precise control over its duration
  • Enables easy parameter adjustment using simple potentiometers
  • Offers optional bus interfaces for control, such as RS-485 or CAN
  • Provides an optional user-friendly GUI accessible via Bluetooth on a smartphone

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Fixed.1245 Resistor - Fixed.1246 Resistor - Fixed.1247 Line.1248 Line.1249 Line.1250 Line.1251 Line.1254 Line.1256 Line.1259 Line.1260 Connector 1.1261 500k 500k 500k 500k 500k 500k 10k 10k 10k ADC2 ADC2 ADC2 Connector 1.1244 Resistor - Fixed.1569 10k 10k 10k Line.1571 3V3 3V3 3V3 Line.1573 Sheet.1575 Negative Power Rail.1239 Line.758 Line.759 Resistor - Fixed.1245 Resistor - Fixed.1246 Resistor - Fixed.1247 Line.1248 Line.1249 Line.1250 Line.1251 Line.1254 Line.1256 Line.1259 Line.1260 Connector 1.1261 500k 500k 500k 500k 500k 500k 10k 10k 10k ADC1 ADC1 ADC1 Connector 1.1244 Resistor - Fixed.1569 10k 10k 10k Line.1571 3V3 3V3 3V3 Line.1573 Connector 1.1603 Sheet.1611 Negative Power Rail.1330 Line.758 Line.759 Line.1238 Line.1256 N N N Line.1339 Connector 1.1342 Line.1343 Resistor - Fixed.1245 500k 500k 500k Resistor - Fixed.1348 500k 500k 500k Resistor - Fixed.1247 Line.1248 10k 10k 10k Connector 1.1355 Line.1356 Line.1357 Line.1358 Line.1260 ADC3 ADC3 ADC3 Connector 1.1409 Resistor - Fixed.1569 3V3 3V3 3V3 Line.1573 10k 10k 10k Line.1608 Line.1609 Sheet.1612 Negative Power Rail.1330 Line.758 Line.759 Line.1238 Line.1256 N N N Line.1339 Connector 1.1342 Line.1343 Resistor - Fixed.1245 500k 500k 500k Resistor - Fixed.1348 500k 500k 500k Resistor - Fixed.1247 Line.1248 10k 10k 10k Connector 1.1355 Line.1356 Line.1357 Line.1358 Line.1260 ADC4 ADC4 ADC4 Connector 1.1409 Resistor - Fixed.1569 3V3 3V3 3V3 Line.1573 10k 10k 10k Line.1608 Line.1609 Connector dotted line.1644 Connector dotted line.1645 Line.1418 ADC1 ADC1 ADC1 Line.1420 ADC2 ADC2 ADC2 Right Brace.1544 L1 Phase L1 Phase L1 Phase Line.1743 ADC3 ADC3 ADC3 Line.1745 ADC4 ADC4 ADC4 Right Brace.1747 L3 Phase L3 Phase L3 Phase Connector Arrow Bi-directional Bi-directional.1753 Bi-directional.1754 Connector 1.160 Connector Line Resistor - Fixed Ground Sheet.1762 Sheet.1763 Connector 1.160.1764 Connector Line.1765 Connector 1.160.1766 Connector Line.1767 Resistor - Fixed.1768 Connector Line.1769 Connector Line.1770 Resistor - Fixed.1772 Connector Line.1773 Connector Line.1777 Connector 1.160.1778 Connector 1.160.1779 Connector 1.160.1780 Paramter Setting Potentiometers Paramter Setting Potentiometers Paramter Setting Potentiometers RS-485 TRx ½ Duplex 20Mbps RS-485 TRx ½ Duplex 20Mbps RS-485 TRx½ Duplex 20Mbps CAN Bus PHY CAN Bus PHY CAN Bus PHY 3V3 3V3 3V3 32MHz 32MHz 32MHz 32kHz 32kHz 32kHz Antenna AC/DC AC/DC AC/DC Buck Regulator Buck Regulator Buck Regulator Buck Regulator Buck Regulator Buck Regulator Connector dotted line Photocoupler Photocoupler Photocoupler Photocoupler Photocoupler Photocoupler HVPAK HVPAK HVPAK WS123 WS123 WS123 Optional communication with Smartphone GUI Optional communication with Smartphone GUI Optional communication with Smartphone GUI Optional, depending on customer requirements and MCU type Optional, depending on customer requirements and MCU type Optional, depending on customer requirements and MCU type Optional, depending on customer requirements and MCU type Optional, depending on customer requirements and MCU type Optional, depending on customer requirements and MCU type Connector dotted double arrow Connector dotted double arrow.1850 Vertical Wire Bundle 2 2 2 Sheet.1853 Vertical Wire Bundle.1854 2 2 2 Sheet.1856 Connector dotted double arrow.1857 Connector dotted arrow.1858 Horizontal Wire Bundle Communication Lines B.795 2 2 2 Horizontal Wire Bundle.1923 Communication Lines B.795 2 2 2 Horizontal Wire Bundle.1926 Communication Lines B.795 2 2 2 Horizontal Wire Bundle.1929 Communication Lines B.795 2 2 2 Horizontal Wire Bundle.1932 Communication Lines B.795 2 2 2 Motor Sheet.1936 Sheet.1937 M M Sheet.1938 Bluetooth Low Energy Bluetooth Low Energy Bluetooth Low Energy Vdd Vdd Vdd PHY PHY PHY RFOsc. RFOsc. RFOsc. RTC RTC RTC UART UART UART Sheet.1939 MCU MCU MCU Vdd Vdd Vdd Osc Osc Osc I2C I2C I2C GPIO GPIO GPIO GPIO GPIO GPIO UART UART UART UART UART UART GPIO GPIO GPIO CAN CAN CAN GPIO GPIO GPIO GPIO GPIO GPIO ADC ADC ADC ADC ADC ADC ADC ADC ADC ADC ADC ADC ADC ADC ADC ADC ADC ADC ADC ADC ADC 3V3 3V3 3V3
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